
The "compacted" PSX controller (original PSX one, non dual-shock).

PCBs tied together and ready to cram in.

Everything stuffed in. I don't think it was completely necessary to cut out the top of the genesis PCB, but I did it to reduce the chance of anything shorting out. It's annoying to cram everything in, and I don't want to have to do it any more than necessary.

All done. The start button had to go because there's not enough space inside the casing otherwise. The 'mode' button on the shoulder is mapped to start, and the rest of the buttons map the same way as the PS2 saturn pad. A select button would be nice...
My advice to anyone who wants to attempt this: Use good wire. The stuff used for mod chipping works well - thin, strong, single strand. PCBs are very brittle, so they can be shaped by snapping very carefully with pliers. Be careful not to damage the tracks.
By the looks of it the saturn pad has a bit more space vertically but less horizontally, so it will probably be necessary to cut the cord off the PSX pcb and reconnect the wires a bit closer to the encoder chip. Shouldn't be too different otherwise. The pad in the photo is my only saturn pad, so I'll wait until I get my hands on another one to do that mod.
I also modded the dpad in much the same way as a PSP one, because I found it to be too floaty. Now it's too twitchy (diagonals way too sensitive), but it's not bad.